ProCon®real-time production monitoring system
- Live Production Tracking
- Operator Performance
- Efficiency Monitoring
- Production Analytics
Industry 4.0 for apparel & textile manufacturing
Empowering Smart Manufacturing Through Real-Time Intelligence
Helping manufacturers improve productivity, visibility, efficiency, and decision-making through Industry 4.0 technologies, ERP solutions, and real-time production monitoring systems.
- Cutting to packing, on one live view
- RFID, barcode & app-based capture
- Since 2002
ProCon Live · Sewing Floor
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Production Output12,480▲ vs target 12,000
Line Efficiency68.4%▲ 2.1 pts today
Quality DHU2.3▼ 0.4 this hour
Hourly output Actual Target
Line efficiency
Operator performance
- OP-1042Collar attach112%
- OP-0877Side seam98%
- OP-1310Sleeve hem71%
Real-time alerts
Illustrative data
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Years Experience
Building factory software since 2002.
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Countries Served
India, UAE, Vietnam, Bangladesh and Jordan.
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Manufacturers
Domain specialists in apparel and textiles.
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Proven Platforms
ProCon, ProCon IoT, ProFit, ProFit PMS and ProAct.
Products
One connected suite for the whole factory floor
From fabric roll to packed carton, every product shares the same real-time data.
ProCon® IoTsmart factory iot system
- Machine & Workstation Monitoring
- Sensor & RFID Integration
- Real-Time Data Collection
- Predictive Analytics
ProFit™integrated planning & fabric optimisation
- Order & Cut Planning
- Fabric Inventory
- Marker & Roll Allocation
- Reporting
ProFit™ PMScutting room production monitoring system
- Lay & Cut Planning
- Real-Time Lay & Cut Production
- Bundle Generation
- Cutting Room Dashboard
ProAct™real-time capacity planning system
- Multi-user Planning Board
- Time & Action Calendar
- Plan vs Actual Dashboards
- Exception Alerts
Solutions
Digital transformation, built around your shop floor
Pick a single capability or combine them into a complete factory digitalisation programme.
Production Monitoring
Hourly output, WIP, line balancing and downtime as they happen.
ERP Solutions
Orders, fabric, planning and production control in one system.
Industrial IoT
Connected workstations, readers and display boards over Wi-Fi.
RFID Solutions
LF, HF, UHF and washable laundry tags for bundle tracking.
Mobile Applications
Reports for supervisors and IEs on any phone or tablet.
Web Applications
Secure dashboards for owners across factories and locations.
Factory Automation
Microcontroller-based industrial control and wireless systems.
Custom Enterprise Software
Purpose-built applications designed around your processes.
Industry Focus
Deep manufacturing expertise, not generic software
Apparel Manufacturing
Real-time shop floor control.
Cutting · Sewing · Checking · Finishing · PackingTextile Manufacturing
Digital production visibility.
Knits · Mills · Made-upsIndustrial Manufacturing
Automation and efficiency improvement.
Counting · Monitoring · ControlEnterprise Organisations
Custom software solutions.
Web · Mobile · Client-serverModern Smart Factory Journey
From raw shop-floor events to measurable productivity
Technology Expertise
Enterprise-grade technology, from sensor to cloud
We narrow the gap between people and technology with a stack your IT team already trusts.
- Microsoft .NET
- SQL Server
- Azure Cloud
- IoT
- RFID
- Mobile Apps
- Web Technologies
- APIs
- Analytics
- Power BI
- AI Integration
Success Stories
What changes when the floor goes real-time
Improved Production Visibility
Line-wise hourly output and WIP on display boards and phones, replacing end-of-day manual tallies.
BeforeNext-day reportsAfterLive, per operation
Increased Operational Efficiency
Line balancing and operator efficiency reports show bottlenecks while there is still time to act.
BeforeHidden bottlenecksAfterBalanced lines
Better Decision Making
Plan-versus-actual order status gives management one trusted number for every delivery date.
BeforeGut feelAfterPlan vs actual
Reduced Production Loss
Downtime and DHU alerts surface machine and quality problems before they escalate.
BeforeFound at auditAfterCaught in-line
Trusted by leading manufacturers
Resources
Learn more before you talk to us
About CCSPL
Connecting people and technology since 2002
Crystal Consultancy Services Private Limited is a customer-oriented technology company providing products, software development and consultancy to manufacturers, through a synergy of professionals, processes and technologies.
Vision
To connect people and technology.
Mission
To provide innovative, world-class information technology solutions with paramount importance to our clients' satisfaction.
Core Values
- Client satisfaction first
- Prompt problem-solving
- Team spirit
- Continuous innovation
- Company Foundation
Incorporated in 2002
CCSPL is founded in Chennai as an IT solutions, software development and consultancy company.
- Technology Evolution
From controllers to connected devices
Microcontroller-based industrial control, smart card and wireless systems grow into RFID and IoT platforms.
- Product Innovations
ProCon®, ProCon® IoT, ProFit™, ProFit™ PMS, ProAct™
A product family covering real-time monitoring, cut-room optimisation and capacity planning, using operations research and AI techniques.
- Manufacturing Expertise
Trusted across India and overseas
Deployed with apparel and textile manufacturers in India, the UAE, Vietnam, Bangladesh and Jordan.
Contact
Let's Transform Your Factory Together
Tell us about your factory and we will arrange a demo with our team.
- AddressNew No. 3/206, Old No. 3/227, Asthalakshmi Avenue, Parthasarathy Nagar, Manapakkam, Chennai – 600125, Tamil Nadu, India
- Phone+91 98407 83585