|
Masters
|
|
| •
Buyer Master |
Details of buyers. |
| •
Destination |
Details of destination. |
| •
Reader Unit |
List of Reader Units installed in the factory. |
| •
Tag |
List of pre-coded Tag details used in the factory. |
| •
Employee |
Details of employees with their respective Codes and Tag Ids. |
| •
Production line |
Details of production lines in the factory. |
| •
Operations |
List of operations that are used. |
|
• Group |
Details of groups that are used to define set of operations.
|
|
• Style
|
Details of style viz. style code, colors, sizes, order quantity, destination ex-factory dates.
|
|
• Item
|
Details of fabrics used for styles.
|
|
• Size
|
Details of sizes used in styles.
|
|
• Color
|
Details of colors used in styles.
|
|
• Sequence / WIP settings
|
Defining and setting the sequence of the operations for a style and groups.
|
|
• Resource assignments
|
Assigning and mapping of available resources (man and machine) to the operations defined for a style.
|
|
• Category
|
Details of Employee types (eg.Sewing/Maintenance).
|
|
• Machines
|
Details of Machines.
|
|
• Shift
|
Details of Shift & Timings.
|
|
• DownTime
|
Details of various downtime reasons.
• Possible resource assignments are :
1 Operation – 1 machine
1 Operation – N machines
N Operations – 1 machines
N Operations – M machines
|
|
Transaction
|
|
| •
Order details |
Detail
of orders for styles with color size breakup and cut quantities
is entered. |
| •
Fabric requirements |
Details
of fabrics required, consumption and cut quantity is entered. |
| •
Lay Register |
Details
of lay for a cut is entered. |
| •
Cutting details |
Details
of cutting is entered |
| •
Sorting details |
Details
of sorting is entered |
| •
Bundling details |
Based
on the cut details, bundles are generated with the respective
ply nos. and bundle pcs. |
| •
Bundle-to-Tag Mapping |
Based
on the bundle size given, bundles are generated with unique
bundle number for every bundle. Tag Ids are mapped and assigned
to the generated bundles. Then Tag Ids are physically tied to
the bundles and sent for sewing. |
|
Reports
|
|
|
• Production report
|
Operation wise,Operator wise Session wise,Line
wise
|
|
• Performance/Efficiency Report
|
Operation wise,Operator wise Session wise,Line
wise
|
|
• Work-in-progress
|
Operation wise,Group wise
|
|
• Production comparison
|
Operation wise,Operator wise Session wise,Line
wise
|
|
• Production forecast report
|
Style wise / Line wise
|
|
• Down time report
|
Line wise
|
|
• Variance report (target vs. actuals)
|
Operation wise,Operator wise Session wise,Line
wise,Style wise
|
|
• Quality check report
|
Operation wise,Operator wise Session wise,Bundle
wise
|
