ÿþ<html> <head> <title>Effective tool for Work In Progress tracking - Hardware Details</title> <LINK href="forAll.css" type=text/css rel=stylesheet> <script language="javascript"> if(self.location==top.location)self.location="index.html?hardware.html"; </script> <meta http-equiv="Content-Type" content="text/html; charset=iso-8859-1"> <META name ="description" content="Real Time Production Monitoring System for Apparel Manufacturers"> <META name="keywords" content="Garment Production Management System,Garment Production Monitoring System,Garment Production Management Software,Garment Production Monitoring Software,Apparel Production Management System, Apparel Production Monitoring System,Apparel Production Management Software,Apparel Production Monitoring Software,Textile Production Management System,Textile Production Monitoring System, Textile Production Management Software,Textile Production Monitoring Software, Online Garment Production Monitoring System,Production Monitoring System for Garments Manufacturing,Production Monitoring System for Apparel Manufacturing,Production Monitoring System for Textile Manufacturing,RealTime Production Monitoring System for Garments Manufacturing, RealTime Production Monitoring System for Apparel Manufacturing,RealTime Production Monitoring System for Textile Manufacturing,Production Control System,Process Control System, Crystal Procon,Procon,Production Tracking System,RealTime System for Garments,RealTime System for Apparels,RealTime System for Textiles,Production Tracking System,Wip Tracking and Monitoring System,Work In Progress Tracking and Monitoring System,Real Time Application,Real-Time Software,RealTime,Real Time,Real-Time,Online,Production,Tracking,Monitoring,System, Garments,Apparel,Clothing,Cost,ProCon,Real Time Production Monitoring,Online Production Monitoring, WIP,Work-in-progress,Finished Goods,iButton,Tag,Process,Online Process,Garment RealTime Production Monitoring System,Garment Production System,Garment Production Software,Production Monitoring Software,RealTime,Real Time,Real-Time,Online,Production,Tracking,Monitoring,System, Garments,Apparel,Clothing,Cost,ProCon,Real Time Production Monitoring,Online Production Monitoring, WIP Tracking,Work-in-progress,Finished Goods,iButton,Tag,Process,Online Process,Process Control "> <style type="text/css"> <!-- A:link {text-decoration: none} A:visited {text-decoration: none} A:active {text-decoration: none} A:hover {text-decoration: underline} --> </style> <script language="JavaScript"> <!-- function MM_reloadPage(init) { //reloads the window if Nav4 resized if (init==true) with (navigator) {if ((appName=="Netscape")&&(parseInt(appVersion)==4)) { document.MM_pgW=innerWidth; 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" <A href="#a2"> QC Unit </A>&nbsp; " <A href="#a3">iButton Tags</A> &nbsp; " <A href="#a4">Networking</A> &nbsp; " <A href="#a5">DonwTime Display Board</A> </p> <p class="forHeadings"><A NAME="a1"> Reader Unit</A></p> <p class="forTexts"> Reader Unit Fixed to every sewing machine in line and networked with CAT5 cable &amp; connected to Controller PC. It captures Tag ID, Workstation ID, Date and Time.</p> <p class="forSmall"> iButton probe </p> <p class="forTexts"> The iButton Probe receives the data when tag is punched on it and transmits it to the Controller PC.</p> <p class="forTexts"> The Operator can view Target Qty, Actual Qty, Efficiency, Earnings on the tag reader screen by pressing respective buttons. </p> <p class="forHeadings"> Reader Unit Configuration</p> <p class="forTexts"> " 2 x 16 Liquid Crystal Display<br> " iButton Contact Probe<br> " 64 K EEPROM (expandable)<br> " Info Button<br> " Navigation Buttons<br> " Function Button<br> " Switch Mode Power Supply <br> " Real Time Clock <br> " RJ45 Interface<br> </p> <p class="forHeadings"><A NAME="a2"> Quality Control Unit</A></p> <p class="fortexts"> Quality control unit is connected in the network at various QC Check Points in the line.This Unit is used for updating the QC passed quantities for desired bundles and operations, which are updated in the server. </p> <p class="forsmall"> QC Unit Configuration</p> <p class="forTexts"> " 2 x 16 Liquid Crystal Display<br> " iButton Contact Probe<br> " 64 K EEPROM (expandable)<br> " 4 x 4 Matrix Keypad<br> " Toggle Button (Actual / Target / Incentive / Efficiency)<br> " Switch Mode Power Supply <br> " Real Time Clock <br> " RJ45 Interface<br> </p> <p class="forHeadings"><A NAME="a3"> iButton Tag</A></p> <p class="forsmall"> Pre-coded Tag for bundle identification</p> <p class="forTexts"> A coded Tag is physically attached to every individual bundle and sent to sewing line for production. This Tag travels along with the bundle in the sewing line from start to end. As each operator starts his/her bundle he/she will tag onto his/her reader unit,which will denotes the start of the bundle.On completion of the bundle the operator will again tag onto the reader to indicate the end of the bundle.</p> <p class="forsmall"> Pre-coded Tag for employee identification</p> <p class="forTexts">A coded Tag is provided to every employee for his or her identification purpose. Employee uses this tag to login at the workstation before starting work and logout while leaving the workstation.</p> <p class="forTexts"> There are two types of Coded Tag.<br> <font color="#c02bd6">Static tags</font> will have a preset value, which cannot be changed.<br> <font color="#c02bd6">Dynamic tags</font> are programmable and that the values can be set or reset by the user.</p> <p class="Forheadings"><a name="a4">Networking Accessories :</a></p> <p class="fortexts"> " 24 AWG CAT5 Cable ( 4-pair )<br> " RS485 to RS232 converter<br> " 6 Port RJ45 Junction Box<br></p> <p class="fortexts"> Protocol :<br> " RS485</p> <p class="fortexts"> Topology :<br> " Full Duplex Multi-drop Networking</p> <p class="fortexts"> All Reader Units are connected to the Controller PC through Multi-drop Network and the Controller PC is connected to the Database Server. </p> <p class="fortexts"><A href="network.html">Click here to view the network diagram</A></p> <p class="Forheadings"><a name="a5">Down Time Display Board :</a></p> <p class="fortexts"> Information like Target, Output and Efficiency pertaining to a line is displayed in this board. </p> <p class="fortexts">Additionally Downtime notifications such as Breakdown, IdleTime, Batch Setting and Re-Work with their respective workstation numbers are displayed as and when they occur.</p> <p class="fortexts">Every Downtime reason is identified by a different color LED bulb.</p> </td> </tr> </table> </td> </tr> <tr> <td valign="top" width="600"> <table width="600" border="0" cellpadding="8" cellspacing="0"> <tr> <td width="300" align="left" valign="top"><A href="#1" ><font face="Verdana, Arial, Helvetica, sans-serif" size="2" color="#0033ff">top</font></A></td> <td width="300" align="right" valign="top"><A href="software.html" ><font face="Verdana, Arial, Helvetica, sans-serif" size="2" color="#0033ff">next</font></A></td> </tr> </table> </td> </tr> </table> </td> <td valign="center" align="middle" width="272" >&nbsp;</td> </tr> <tr> <td valign="center" align="middle" width="272" height="25%"><p>&nbsp;</p><p>&nbsp;</p><IMG src="Images/PROCON4KEYS.jpg"> <p class="forTexts">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Reader Unit</p> </td> </tr> <tr> <td valign="center" align="middle" width="272" height="25%"><IMG src="Images/PROCON20KEYS.jpg"> <p class="fortexts">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;QC Unit</p> </td> </tr> <tr> <td valign="top" align="middle" width="272" height="13%"> <IMG src="Images/tag.jpg"> <p class="fortexts">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;iButton Tag</p> <IMG src="Images/assignreader.jpg"> <p class="fortexts">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Tag Assigning Reader</p> </td> </tr> <tr> <td valign="top" align="middle" width="272" height="13%"><IMG src="Images/networkhub.jpg"> <p class="fortexts">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Network Hub</p></td> </tr> <tr> <td valign="top" align="middle" width="272" height="13%"><IMG src="Images/bn.jpg"> <p class="fortexts">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;ProCon Line Display Board</p></td> </tr> </table> <table width="600" border="0" cellpadding="0" cellspacing="0" name="6"> <tr> <td align="middle"><font class="forTexts" color="#0033ff"><A href="profile.html">About Us | </A> <A href="procon1.html">Products | </A> <a href="clients.html">Clients | </a> <A href="contactus.html">Contact Us | </A> <A href="proconpdf.html">Downloads | </A> <A href="proconfaq.html">FAQ | </A> <A href="gallerypic.html">Gallery </A> </font></td> </tr> <tr><td>&nbsp;</td></tr> </table> </body> </html>